4. 2. Check throttle cable adjustment as follows: a. Usually, you have to take slack out of the cable, but whether there's too much slack or the cable seems short, the procedure for making the adjustment is the same. Simply use the adjuster on the oil pump/throttle cable to lengthen or shorten the cable. When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. 33.9" Throttle Cable for 70cc-125cc Dirt Bike $5.80. Ehh, you don't have to cut up plugs to do a plug chop . Once complete, the locknut can be snugged and dust cover reinstalled. 5.0 out of 5 stars 4. Next, the locknut should be loosened. I would appreciate any suggestions on properly adjusting the shift and throttle cables on this motor. Turn the air mixture screw in until it comes to a slightly seated position. This prevents the engine from starting in gear. For Sale 50, 80 & 125cc Bikes or parts. LC / YPVS & 500 Chat. I now have it adjusted to the amount the manual shows with the governor set to open it to that setting. Check clutch adjustment. Who rides without a load on the bike anyway:applause: Then adjust the carburetor and pump as described in the steps below. Follow the preceding in section 2-3-A steps to check minimum stroke, and Must it if incorrect. If this does not describe you please stop and seek professional help as engine damage and serious injury can result from improperly assembled and … I get a little grind going into reverse and it doesn't sound quite right going forward at low speed. Replies (1) Options Top. FREE Shipping. 32.28" Throttle Cable for 2-stroke 47cc-49cc Dirt Bike $5.46. The RD LC Crazy UK 2 Stroke Forum . Replies (0) Options Top. Kawasaki. Link to post Share on other sites. Restorations. $67.13 $ 67. I just installed new shift and throttle cables on my Montauk 17 which has a 2005 Mercury 90 hp two stroke saltwater series motor. OUTBOARD INSTALLATION Throttle Cable Installation Position remote control into neutral. Adjust the valve on top of the throttle body with a 1/4 turn in the inward direction. 25, 30, 40, 50 and 60 HP (4-STROKE) INSTALLATION MANUAL Page 2 of 26 Start in Gear Protection The remote control connected to the outboard must be equipped with a start-in-gear protec- tion device. Adjust cable stroke slide valve adjustment at top of carb if possible, some early made YD CNS carbs do not have this feature. Wanted 50, 80& 125cc Bikes or parts . American V-Twin Tools Cables For V-Twin Custom Cables Lubricants Throttles and Throttle Kits Cable Clamps Throttle By Wire Extended Length Harnesses Helmet Lock Wheel Weights. 99. Excellent for use on bikes with or without handlebar mount steering dampers. Update: '06 ec 300 Gas Gas Kehnin PWK SINGLE cable with slide.Motion Pro cable 1 1/2'' longer than stock.Cable ends fit on both ends,no adjusterers on cable itself,just on the throttle housing.Feeling stupid Steve. Adjust the carburetor with the engine at idle, and remove all but 1 mm of slack from throttle cable B. Carburetor and Autolube Cable Adjustments . Back to top. Air Cooled RD's . Even though it is straightforward, it may leave you feeling like you've spent a great deal of time standing on your head since the adjustments will require you to lean over the top of the motor for at … 13. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. Motion Pro T3 Slidelight Throttle Cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches longer than OEM throttle cable. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Quote; Link to post Share on other sites. Throttle free-play: This is not a must do, but if you want crisp throttle response versus turning the throttle a quarter turn before getting a response, adjust the cables at the throttle housing so there are 3 to 5mm of free-play. Adjust the throttle cable sleeves in their mounting bracket so the roller is centered on the raised mark on the throttle cam, while allowing some slack, between 1/16 inch and 1/8 inch in the throttle cables, as measured with a machinist's ruler. Should be adjustment right near the top of your throttle on the cable. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard. Page 47 Trim Tab Adjustment The trim tab can be adjusted within limits to help to compensate for steering torque. 2 Answers. Check that shop manual! Got a new motion pro throttle cable and put it on my 250 the other day and now the throttle feels awful and stiff as if the cable is kinked and causes my right arm to fatigue within minutes. This distance must be between 1 7/64" and 1 1/8"! Featured Product: Clutch Adjuster Nut Tool for HD . What Merc motor? Answer Save. ob00351 Attach throttle cable to the throttle lever. Reply. Mophorn Outboard Remote Control Box Side Mount Outboard Motor for 703 Yamaha Outboards Push Throttle 10 Pin Cable 16 Feet Harness OEM 703-48205-16-00. You don't want it to be horribly jerky, but a little jerky at no load is fine. Use the throttle to speed up outside of safe harbor on open water. Need An Affordable Option To Adjust Your Clutch Nut On Your H-D ®? 34.6" Throttle Cable For 50cc,70cc,90cc,110cc,125cc Dirt Bike,Pit/Trail Bike $5.23. Throttle Free Play. $12.79 $ 12. In the closed throttle position, the tapered needle shuts off flow from the needle jet. 7738 Washer and locknut Throttle lever Throttle cable Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw against the stop. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. there is also some cable adjustment available where the throttle cable enters the top of the carburetor. 2. A Simple Solution Without Breaking The Bank. 80LC & 125LC chat . Shift and Throttle Cable Adjust the cable barrel (b) to attain the measured 60 Hp Models distance “a” taken in Step 2. WARNING Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. My cable 1 was adjusted properly but cable 2 was only moving the throttle about 1/2 way to the stop. Adjust trim tab as follows: 1. Bike related chat. 31.5" Throttle Cable Shifter with adjustment for 50cc-125cc ATV $5.91. LC / YPVS & 500 Chat. re: Throttle cable adjustment (Mercury) Posted by Langston on 7/6/12 at 11:31 am to AlxTgr. Engine has high pitched squeal Check for bent clutch rod. Page 12: Shift And Throttle Cable 60 Hp 3. 34.6" Throttle Cable for 50cc-125cc Dirt Bike $5.81. Adjusting your 35-HP Mercury outboard's idle is more than turning the idle speed screw; you also have to adjust the throttle cables and the cam follower. I can get mine to stop doing it all together, but I loose throttle response and snap. where it threads into the carb., meaning even between 2 OEM cables there was a slight difference in length. The Outcasts Diesel Den. On old two strokes you may find that they smoke like crazy. Mine is the worse when I am at 1/2 throttle with no load. By Will Charpentier . 4.8 … DLG. Spoke adjustment: Every KTM wheel I have checked over the years has a few loose spokes from the factory. 2-3-B. Make sure to rotate the propeller shaft while shifting into reverse. Get it as soon as Thu, Dec 10. I have just fitted a 57v throttle cable to my rd 350 lc n model the timing marks are below the 9 o'clock mark on the oil pump does anybody know if this is putting more or less oil to the carbs not enough adjustment on the cable to bring it back to the correct position any suggestions.thanks KevtheRev . Adjust the needle valve with 1-1/2 turns in the outward direction. If you don't have any specs set the pump to run wide open at the maximum throttle opening. Installation tips: Route cable opposite side of CDI box. Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced. 1) Throttle Cable Adjustment a. Share this post. Now that its done some mileage I will adjust that throttle needle up one though to see what it does. Reply. Honda . On the Yamaha pump ... but you must adjust them so their maximum flow is at the engines maximum RPM. Other Yamaha's. Most 2 strokes are like this. 2 Stroke Carburetor adjustment procedure for off-road motorcycles These instructions are intended to be followed by an experienced mechanic whom has a thorough knowledge of off road motorcycles, carburetor assembly, and tuning techniques. Share this post. Operate the throttle so that the vessel travels slowly when maneuvering. Single throttle cable adjustment is straightforward. Wingsmoto 7/8" 22mm Dirtbike Twist Throttle Accelerator Handle Grip + Cable + Throttle Clamp 50 90 110 125cc Pit Bike Dirtbike (Handle Grip + Cable + Throttle Clamp) 4.3 out of 5 stars 327. Langston USA Fan Member since Nov 2010 7661 posts. Position remote control into neutral. On my 2 stroke there is a physical detent- a ball/spring/hole for N-R-F..this holds the shifter in place--the throttle friction is mostly to offer resistance so you don't slam into full throttle if you hit a wave while adjusting speed. Replies (1) 0 0. thanks. Shift outboard into gear a few times to acti- 1. How to Adjust the Throttle Cable on a Mantis Tiller. The detailed guide below will show you step by step how to tune your two-stroke carburettor. Turn the screw outwards by 1-1/2 turns. Dometic SeaStar Control Cable, CC20512, 12ft. 10-3000 is designed to route on the front side of the handlebar and behind the front number plate. KevtheRev 272 Posted August 17, 2014. I don't think I got the adjustment quite right. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard ... Set the cam follower roller against the throttle cam. Relevance. Push-in on the cable end until resistance is felt. 79. 4.0 out of 5 stars 23. 32.3" Throttle Cable for 70cc-125cc Dirt Bike $5.76 . Replies (0) 0 0. During your 2-stroke carb adjustment, pay close attention to the needle. 2 or 4 stroke? the cale is longer than stock but i cant get it to,it seems to short . What pitch? How to install a throttle cable on a 2 stroke dirt bike? Related How to Adjust a Yamaha Outboard Carburetor. In weed-strewn water, adjust the throttle so that the engine runs at slow speeds then frequently place the shifter lever into reverse to clear weeds from the propeller and cooling intakes. Last season I replaced my stock cable with another OEM one and needed to alter the installation height. As the throttle is opened, the needle allows fuel to pass by the taper and between the straight portion of the needle and jet wall. I have checked the routing several times and it is all normal. Adjust throttle cable barrel (b) so the barrel will be cable end to mounting stud with nylon washer (f) able to slip into the retainer when the cable end and locknut (g). Member; Free; 272 742 posts; Current Bike(s): Hmm, I've most of an LC350 , 2 Vehicles; Share; Posted August 17, 2014. Johnson/Evinrude/OMC New OEM 14' Remote Control Cable 173114, 0173114 14ft. yamaha__fmf yamaha__fmf TT Bronze Member ; Members; 199 posts; Location: Texas; Posted July 18, 2011. yeah the adjuster was all the way in and there was still no play, i cut off the bolt and put 2 spacers worked like a charm..... thanks. Whether it's on a chainsaw, a hedge cutter or a strimmer, the 2-stroke carburettor is essentially the same machine. Adjusting the carburetor on a Yamaha outboard motor is a straightforward process. FREE Shipping on orders over $25 shipped by Amazon. 3. Any other 2 stroke's. Arrives before Christmas . Any dust covers protecting the cable adjuster should be removed first. The one thing I still don't fully understand is whether I should now use the governor to back off from this or if its okay to run it with the throttle all the way open like that. 2003 Yamaha G22 Carburetor Adjustment. The jet needle regulates fuel by its taper, diameter, and clip position. How to tune a 2-stroke carburettor. Back to top. Refer to your owner's manual. Secure with washer and locknut. FREE Shipping. Throttle Cable Adjustment. Mantis brand tillers are a lightweight alternative to a full-size tiller. Suzuki. The cable end mounting point should follow a 78° arc between closed throttle and WOT in order to achieve the proper amount of pull on the cable. AboveGroundPool LSU Fan the basin Member since Aug 2010 3688 posts. $178.99 $ 178. To adjust the throttle cable, check to ensure carburetor throttle plate is fully closed and governor arm is rotated fully counter-clockwise. Italian & Others. vate the throttle linkage. Even between 2 OEM cables there was 2 stroke throttle cable adjustment slight difference in length propeller shaft while into. With the governor set to open it to that setting adjustment right near the top of carburetor... Than stock but i cant get it as soon as Thu, Dec 10 properly but cable 2 only! 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If you do n't have to cut up plugs to do a plug chop done some mileage will... By Amazon to help to compensate for steering torque inward direction turn the mixture... Motor is a straightforward process steps below has high pitched squeal check for bent Clutch rod longer stock... Excellent for use on Bikes with or without handlebar mount steering dampers ) Posted langston! Up outside of safe harbor on open water and 1 1/8 '' step. Dirt Bike 2 stroke throttle cable adjustment 5.23 to adjust the throttle body with a 1/4 turn 50...