Make sure the throttle cable is seated properly inside the handle and rejoin the two halves of the handle back together. Remove the two screws holding the top plate on the carburetor. 7. But we’ve found several elegant solutions. Be careful to not tear the gasket between the carburetor body and top plate. ë,_o «uqq -�Š( ZÅâ–HKËÀ$:ÀÎ@vPÌÀ Ì ÀÊäÁø�Á˜I�qƒƒS1ÓYæ,!ÌǘW1f1Ú1ÌeÒbdac`´beÔ`”aøÍp…É�é7ç+�6Îkl'¹8yØ_±Ÿáß.tŠS�‰™çÏk ” “ (Éó’ç5k­@,³ ó& ~v.ÓóR�ÜÄÎÀ™¤�x-@€ õGO¶ endstream endobj 9 0 obj <>>> endobj 10 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB]/Properties<>>>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 11 0 obj <>stream A spring is attached to one leg of the L, and the eye for the throttle cable is on the other leg. Because it is made of rubber, the O-ring will eventually harden and crack. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. 5. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. A faulty O-ring will allow air to leak into the carburetor assembly, which will cause the engine to run lean. Re-install TM40 choke cable Bolt choke knob bracket to the top forward starter drive cover bolt. Step 8 Insert the cable you just cut into the adjustable end piece as far as possible and then lock it down with the Some models may use sheet metal clips; if so, remove the cables from the clip. Unscrew and remove the carburetor assembly from the throttle cable. Upon successful cable routing, begin the reassembly process. Loosen the nut securing the throttle cable assembly to the carburetor. Remove choke cable from dash. 4. Entire article contents copyright 2009 Buggy Parts NW, How to Install the BPNW Intake Riser on the GY6 150cc Motor, How to Adjust the Valves on GY6 150cc Motors, You can purchase these screws for your carburetor here. Note: Be sure the NEW cable is routed in the same path as the OLD cable. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Pull the OLD cable out of the bulkhead into the engine compartment. (Note: In the images in this tutorial, we have replaced the philips-head screws with socket head screws for easier access and removal. Step 2 Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. How to Install a Throttle Cable into a Koso Slide Carburetor 1. 5. The smaller hole on the upper tab is for attaching a kickdown mounting bracket if needed. This guide will instruct you on how to install a throttle cable into a Koso slide carburetor. FIX TRIX: It is advisable to clamp the fuel lines prior to removal. Using sharp side cutters, cut the cable about 1” back from the threaded stud on carburetor (See Photo). This device converts throttle movement into voltage that can be easily monitored by the transmission as throttle position. Install the throttle cable into the trigger, then re-install the spring and reposition the trigger on the mounting pin. Insert the cable end into the aluminum slide piece and hook it into the small circular groove. and fasten the end of the conduit with the bracket. Step 16 Push the NEW cable through the bulkhead and snap it into place. This carburetor requires a different style throttle cable than is normally found on a stock buggy. As he did so the detent cable … ... Any tricks I should know about. Re-route the cables under the frame (Figure 2). Make sure fuel petcock is in “off” position. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. Gently remove the top plate and lift out spring and slide assembly. Step 2: Hook the new cable up to the accelerator pedal. Unscrew the wing nut on the air cleaner lid and remove the air cleaner housing. Step 3: Remove the carb end assembly and throttle cable adjuster from the engine end of the new Lokar Throttle Cable. Re-install any covers you removed to gain access to the carburetor. 6. How to Install a Throttle Cable into a Koso Slide Carburetor. Remove seat and gas tank. Images 4 & 5: Remove spring and slide assembly. Throttle Cable Installation Step 1: Install throttle pedal in desired location. Remove throttle cable paying close attention to routing, as the new cable… Install threaded stud onto the carburetor bracket. Remove throttle cable from throttle pedal and chassis. Attach fuel line onto fuel inlet banjo and secure with stock pinch clamp. Thread the cable into the Wire Stop connector on the engine. 1. Then things can get complicated and sloppy. Push the new cable through the firewall and into the engine compartment. Fig. Step 3: Install throttle cable bracket on carb and then install cable … Re-use or get the carb support from backing plate to lifter block. All this sounds simple – until you have to adapt one to an existing Edelbrock, Rochester Q-jet, or Holley carburetor. Remove 3 screws on left (driver) side plate Open the throttle - stick your finger inside to keep it open to slack the cable The cable is held in by a brass retainer in the cam - lift it out and note how it works as you have to put it back later Work the end of the cable out of the cam Fuel line may need to be trimmed to proper length. şçJ¨±WI�ÖTä¬P[Ñ?h¸Gg¡õÂÂ|õus›¦ĞÒËgdéetq×û¯/Í8Œ&TáŠ> W÷ endstream endobj 12 0 obj <> endobj 13 0 obj <> endobj 14 0 obj <>stream Step 17 Go back to the carburetor and disconnect the NEW throttle cable … I also installed new bars and a 1" raiser at the same time I installed the Mikuni, so I think the combo may have made the cables a little too short for my application.Took a ton of elbow grease and a few choice words to get the cables seated in the throttle assembly. The throttle lever is connected to a cable that runs to your carburetor. After the install was completed Bob made the one and only TV cable adjustment by twisting the throttle to wide open and back a couple of times. Insert the curved pin at one end of the cable through the eye on the engine throttle assembly. You can purchase the correct throttle cable for the Koso carburetor from Buggy Parts NW by clicking this link. Disconnect the throttle cable from the throttle body (on the carburetor). Step 1: Push the new cable through the firewall. The throttle assembly is be located by identifying an L-shaped lever bolted to the engine housing. ~%¿‚_ɯàWò+ø•ü Page 1 INSTRUCTION SUPPLEMENT FOR 1987- LATER YAMAHA YFM350 WARRIOR Removing stock carburetor and cables. Move the master control lever back to the "STOP" position. Image 3: Remove two screws from top... 2. Install the carburetor. �QgĞ9uí¨4Ùr°ådËÁ–“-›¥§…§¥§…§µÔš��–��V©š�vñdF‹Œ–-2Zf´Èh™Ñ"£cF‡Œ��¹r9ò8ğ8ò8ğ8280³²}>B��ĞGà#ôøˆ<7aÆåȆzÍ÷+x¿Âì˹fd—Ç™Bvyœ'dWfWdWò+ø•ü Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. Now adjust the rod or cable until you have some free play. Push the black piece from Step 1 down over the cable and brass fitting and twist it until it covers the base of the brass fitting. Figure 2 B. Connect the throttle cables to the carburetor bell crank by first installing the closing cable, then the opening cable (Figure 3). Tighten the nut that holds the choke knob to the bracket Attach … Page 2 4. Retract the throttle arm slightly to create slack in the throttle cable; remove the cable from the carburetor assembly. Cable routing, begin the reassembly process as he did so the detent cable … remove engine and! May need to be trimmed to proper length then pull the inner wire out of the bulkhead and it! 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New cable… remove the black piece covering the brass fitting in the throttle lever so the. 1 INSTRUCTION SUPPLEMENT for 1987- LATER YAMAHA YFM350 WARRIOR Removing stock carburetor remove the cleaner! Have maximum engine efficiency step 16 Push the new cable through the brass fitting at the top plate the... Small hole in firewall should be 5/16 '' correct throttle cable that secures the manual throttle lever is to... Support from backing plate to lifter block a spring is attached to the carburetor arm!